I.V. Bag Liquid Detection
Detecting clear liquids—like saline solutions and liquid vaccines and mediations—inside clear IV bags, glass vials, and plastic syringes is a common sensing application in pharmaceutical packaging.
The lack of contrast between the presence of a clear liquid and its absence makes detection challenging, especially when using a standard photoelectric sensor operating in the visible red wavelength from 620 to 685 nm. Light does not attenuate in water well in this range. A sensor that operates in the mid-infrared range is needed for accurate water-based liquid detection.
YOUR BENEFITS
- Enhanced Quality Control.
- Simple, reliable and accurate detection of water and water based liquids in clear containers.
- Sensor designed specifically for this problem where standard sensors will fail.
Banner’s QS30H2O was developed specifically to address challenges with optically sensing the presence of water and water based-liquids. The QS30H2O operates in a through beam sensing mode and the emitter has a unique LED with a 1450 nm wavelength in the mid-IR (infrared) range—a wavelength that is easily attenuated by water.
By using the 1450 nm wavelength LED, the QS30H2O can effectively and accurately detect water. When water is present, the wavelength is weakened, and the sensor does not detect a significant amount of light. When water is not present, the sensor detects a high amount of 1450 nm light and sends a signal to a PLC to alert operators of the water’s absence.
The QS30H20 detects clear liquids in clear containers in a different wavelength compared to standard photoelectric sensors for improved contrast in these types of applications. The high excess gain of the sensor makes it powerful enough to pass through some plastic and glass containers, while still maintaining its sensitivity to water inside the container.
- Automotive
- Press Shop – Tool Identification
- Sheet Metal Thickness Measurement
- Body Shop – Welding Nut Detection
- Paint Shop – Skid Identification
- Final Assembly – Robot Assembly
- Final Assembly – Diagnosis of Leaks
- Area Guarding for Robotic Cells
- Tier 1 – Bumper Identification
- Powertrain – Contactless Verification
- Inspection of Tips on a Welder
- Body Detection in Automobile Production
- Item-level Detection with UHF RFID
- Supply of cooling lubricant in machine tools
- Manual Feeding in Weld Cell
- Controlling hydraulic pressure in pressing plants
- Measuring process pressure on scissor lifts
- Detecting Black Parts on Black Door Panel
- Moonroof Clear Glass Detection
- Long-Range Inspection in Automotive Assembly
- Rubber Washer Detection on Engine Block
- Engine Block Part-In-Place Detection
- Electric Vehicle Detection in Charging Station
- Vehicle Detection in a Self-Serve Car Wash
- SUCCESS STORIES
- Modular Conveyor System
- RFID and I/O Modules for Safe Tool Changes
- RFID Guides AGV in Suspension Production
- IO-Link Wired Silencer Production
- Workpiece Carrier Identification in Rear Vent Production
- Weld Nut Sensing
- RFID Traceability
- RFID in Engine Production
- Bumper Production with Identification
- Solutions for Paint Shops
- Welding and Assembly Sensors
- Angle Sensors for Assembly Systems
- Tool Identification
- Pick-to-Light for Bumper Assembly
- RFID Identification of Injector Nozzles
- RFID in the Body Shop
- IO-Link Eases Differential Gear Production
- Ply Orientation Inspection
- Chemical
- Detection of Pigs
- Remote Signal I/O
- Easy Connection of Field Devices
- Signal Processing with System I/O in the Control Cabinet
- Remote Tank Level Monitoring with DX70
- Signal Separation with Interface Technology in the Control Cabinet
- Identification of Hose Connections
- Efficient Monitoring of Cabinets in the Field
- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Energy
- Food and Beverage
- Condition Monitoring in Storage Rooms
- Dough Height Inspection for Accurate Measurement
- Dough Thickness Control in Rolling Machines
- Leading Edge Detection of Plastic Container
- Date/Lot Code Verification
- Identification of Food Containers
- Detection of Valve Position
- Container Check
- Detection of Pipe Elbows
- Barcode Reading on Depalletizer Station
- Identification of Chocolate Moulds
- Reliable Cap Orientation Verification in Aseptic Areas
- Clear and Tipped Bottle Detection on Depalletizer
- Success Stories
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- Contact-free Encoder in Potato Production
- UHF RFID in Food Distribution Center
- RFID for Chocolate production
- Distributed I/O for Food Equipment
- Remote I/O for Distilleries
- RFID and Autoclaves
- IP67 Power Supplies for Conveyors
- Transparency in Chocolate Manufacturing
- Identification in Food Product Storage
- Clear Plastic Bottle Detection
- Frozen Food Packaging Label Inspection
- In-Line Bottle Accumulation on Single Filer
- Detecting Refrigerated Breakfast Rolls on a Multi-Lane Conveyor
- Mobile Equipment
- Distribution Lines for Field Sprayers
- Loading Dock Occupancy Monitoring
- Measuring the Ground Clearance on a Field Sprayer
- Monitoring Railcars Wheels Wirelessly
- Reach Stacker Status With Bright Lighting Indicators
- Angle Measurement on a Field Sprayer
- Determining the Boom Angle Position
- Material Flow Monitoring on a Combine Harvester
- Vehicle at Loading Dock
- Equipment Compartment Illumination on Fire Engines
- Wireless Forklift Signaling
- Two-Axis Tilt Measurement on a Combine Harvester
- Collision Protection on Reach Stackers
- Success Stories
- Position Measurement with RFID and Encoder
- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- Block I/O Modules on Super Yacht
- Wear-free Encoder on Hopper Dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Angle Sensor Detects Platform Lift
- Predictive Maintenance of Machine Parts at Port-Based Coal Conveying Facility
- Oil and Gas
- Packaging
- Identification of Printing Color Cartridges
- Reliable Operation of Machines
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Level Monitoring of Ground Coffee
- Box Insert Detection
- Level Detection in Vessels
- Carton Dimensioning
- Detection of Transport Containers
- Clear Container Detection
- Correct Label Verification
- Detecting Different Size Packages on a Conveyor
- High-Speed 2D Barcode Inspection
- Multicolored Reflective Package Detection
- Plastic Roll Diameter Measurement
- Tube Positioning Using a Registration Mark
- Vertical Form Fill Seal Machine Solutions
- Success Stories
- Pharma
- Control of Valve Interfaces
- High-Speed Tablet Counting With Fiber Amplifier
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- Remote Signal I/O
- Planning and Construction of Super Skids
- I.V. Bag Liquid Detection
- Easy Connection of Field Devices
- Identification of Portable Tanks
- Identification of Cryovessels
- Liquid Level Monitoring In A Large Tank
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Semiconductor
- Semiconductor Process Tool Illumination
- Wafer Center Detection with DF-G2
- Adhesive Detection on PCB Assembly
- Great Detail Inspection for Mobile Electronic Devices
- Error Proofing for IC Chips loaded into Pocket Tape
- Presence and Orientation of IC Chips Seated in Nests
- Detection of Hard Disks
- Multiproduct Light-Guided Assembly Station
- Success Stories