Preventing Package Jams in the Logistics Center
The CMMT magnetic field sensor proactively prevents downtimes in logistics operations
Several packages in a busy logistics center move along a conveyor line consisting of a network of conveyor belts, infeeds, outfeeds and sorting machines. Any magnets in the packages can get stuck on metal parts along the conveyor line, causing jams that not only significantly impair the operational process, but can also damage the conveyor line or the packages themselves. Preventing jams is therefore essential. Packages with strong magnets must be identified in good time and removed for separate handling.
Your Benefits
- Increased availability through early prevention of conveyor belt jams
- Effective use of IO-Link for decentralized automation
- Cost avoidance through preventive measures
- Proactive identification of packages to be handled separately
Proactive jam prevention
The logistics center endeavors to find a preventive solution to proactively prevent costly package jams and ensure smooth operation. The integration of the CMMT magnetic field sensor enables the early detection of magnets in the packages in order to initiate suitable measures to prevent jams. Thanks to its non-contact, multi-axis detection of magnets, the sensor can identify potential disruptive factors at the infeed even before the packages reach the actual conveyor line.
Efficient positioning and flexible installation
To ensure comprehensive monitoring, three CMMT magnetic field sensors are strategically positioned along the infeed. As no specific alignment of an active face is required, they can be positioned both on the side walls and between the rollers of the conveyor belt to save space. All that is needed is a small recess between the conveyor rollers of the infeed. This arrangement enables the sensors to detect changes in the magnetic flux density as the packages pass them.
Increased availability through preventive measures
As soon as one of the CMMT magnetic field sensors detects that the limit value has been exceeded, it signals this to the conveyor belt controller via IO-Link. This triggers ejection to prevent a possible package jam. The package flow can continue on the actual conveyor line by the PLC stopping the infeed. At the same time, an LED light indicates to staff that the package in question should be handled separately.
Optimized integration and commissioning with TAS
The Turck Automation Suite (TAS) IIoT platform offers comprehensive functions for the configuration and optimized commissioning of CMMT magnetic field sensors. The magnetic field monitor app displays the data from the IO-Link sensors graphically, making configuration easier. In order to save time during commissioning and maintenance, it is also possible to configure several devices simultaneously using the batch functions. This enables intuitive and efficient configuration of the sensors.
The use of CMMT magnetic field sensors in this solution increases system availability through the early detection of strong magnets and the prevention of conveyor belt jams, thereby minimizing downtime costs.
- Automotive
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- Assembly Management with a Direct MES Connection
- Body Detection in Automobile Production
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- Error-free JIS Order Picking for Bumpers
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- Sheet Metal Thickness Measurement
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- Cloud-based level monitoring
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- Final Assembly – Robot Assembly
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- Area Guarding for Robotic Cells
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- Rubber Washer Detection on Engine Block
- Engine Block Part-In-Place Detection
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- SUCCESS STORIES
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- Weld Nut Sensing
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- Bumper Production with Identification
- Solutions for Paint Shops
- Welding and Assembly Sensors
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- Tool Identification
- Pick-to-Light for Bumper Assembly
- RFID Identification of Injector Nozzles
- RFID in the Body Shop
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- Ply Orientation Inspection
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- RFID Control of Tube Connections in the Ex Area
- Ethernet Signal Connection in the I&C Room
- Ethernet-based Automation of Modular Skids
- Ex Isolation in Modular Process Plants
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- Flexibility with Fieldbus
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- Remote I/O in Biogas Plant
- Food and Beverage
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- Dough Height Inspection for Accurate Measurement
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- Condition Monitoring of Control Cabinets
- Condition Monitoring in Storage Rooms
- Dough Thickness Control in Rolling Machines
- Leading Edge Detection of Plastic Container
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- Container Check
- Date/Lot Code Verification
- Detection of Valve Position
- Detection of Pipe Elbows
- Identification of Chocolate Moulds
- Barcode Reading on Depalletizer Station
- Success Stories
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- RFID Support Enables Track and Trace in Food Production
- Grist for the Mill
- Decentralized Control Modules in Coldstore
- Track and Trace in Meat Production with RFID
- Contact-free Encoder in Potato Production
- UHF RFID in Food Distribution Center
- RFID for Chocolate production
- Distributed I/O for Food Equipment
- Remote I/O for Distilleries
- RFID and Autoclaves
- Transparency in Chocolate Manufacturing
- IP67 Power Supplies for Conveyors
- Identification in Food Product Storage
- Detecting Refrigerated Breakfast Rolls on a Multi-Lane Conveyor
- Reliable Cap Orientation Verification in Aseptic Areas
- Clear and Tipped Bottle Detection on Depalletizer
- Clear Plastic Bottle Detection
- Frozen Food Packaging Label Inspection
- In-Line Bottle Accumulation on Single Filer
- Logistics
- Monitoring Cooling and Lubrication Circuits in CNC Machines
- Preventing Package Jams in the Logistics Center
- Height Control and 3D Spatial Monitoring on Autonomous Forklift Trucks
- Decentralized Control of Conveyor Modules
- Tracking Big Bags with RFID
- Distance Detection in Container Cranes
- Access Control for Protected Areas
- Decentralized Muting of Electro-sensitive Protectice Equipment
- I/O Blocks Control Roller Conveyor Modules
- Container Check
- Fast Tag Detection at Warehouse Gates
- Item-level Detection with UHF RFID
- Preventive Maintenance on Conveyor Belts
- Detection of Transport Containers
- Level Detection in Vessels
- Identification of Cryovessels
- Identification of Mobile Containers with Handheld Devices
- Identification of Food Containers
- Tier 1 – Bumper Identification
- Condition Monitoring in Storage Rooms
- Collision Protection on Reach Stackers
- Success Stories
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- ROI After Three Avoided Delivery Errors
- Reliable AGV Control through Sensor-based Complete Solution
- Sustainable Tracking of RTIs thanks to RFID
- RFID Solution for Error-Proof Material Logistics
- RFID with HF Bus Mode Eases Seed Storage
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- Pick-by-light Solution Facilitates Assembly Processes
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- Shipment Tracking for Raw Materials
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- Decentralised UHF RFID Solution
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- Decentralized Control Modules in Coldstore
- Speed Control via Radar Sensor QT50
- IP67 Power Supplies for Conveyors
- Modular Conveyor System
- RFID Solution for Warehouse
- RFID Guides AGV in Suspension Production
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- UHF RFID in Food Distribution Center
- Autonomous Parking Assistance for Trucks
- Mobile Equipment
- Animal and Object Detection on the Combine Harvester
- Condition Monitoring Sensor Automates Climate Control
- Loading Dock Occupancy Monitoring
- Monitoring Railcars Wheels Wirelessly
- Automatic Slope Compensation
- Distribution Lines for Field Sprayers
- Reach Stacker Status With Bright Lighting Indicators
- Angle Measurement on a Field Sprayer
- Material Flow Monitoring on a Combine Harvester
- Determining the Boom Angle Position
- Vehicle at Loading Dock
- Wireless Forklift Signaling
- Equipment Compartment Illumination on Fire Engines
- Two-Axis Tilt Measurement on a Combine Harvester
- Collision Protection on Reach Stackers
- Success Stories
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- Safe Remote Maintenance of Irrigation and Drainage Pumps
- Access Control with RFID System
- Selective Asparagus Harvester
- Position Measurement with RFID and Encoder
- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- Block I/O Modules on Super Yacht
- Wear-free Encoder on Hopper Dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Predictive Maintenance of Machine Parts at Port-Based Coal Conveying Facility
- Angle Sensor Detects Platform Lift
- Oil and Gas
- Packaging
- Decentralized RFID Package Verification
- Identification of Printing Color Cartridges
- Reliable Operation of Machines
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Box Insert Detection
- Level Monitoring of Ground Coffee
- Level Detection in Vessels
- Carton Dimensioning
- Detection of Transport Containers
- Success Stories
- Clear Container Detection
- Correct Label Verification
- Detecting Different Size Packages on a Conveyor
- High-Speed 2D Barcode Inspection
- Multicolored Reflective Package Detection
- Plastic Roll Diameter Measurement
- Tube Positioning Using a Registration Mark
- Vertical Form Fill Seal Machine Solutions
- Pharma
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- RFID Control of Tube Connections in the Ex Area
- Decentralized package verification for pharmaceutical products
- Automate Modular Skids
- High-Speed Tablet Counting With Fiber Amplifier
- Pharmaceutical Skids with Decentralized I/O Technology
- Ex Isolation in Modular Process Plants
- Control of Valve Interfaces
- I.V. Bag Liquid Detection
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- Remote Signal I/O
- Liquid Level Monitoring In A Large Tank
- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- Identification of Cryovessels
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Semiconductor
- Electronic Marking Verification
- Counting Integrated Circuits
- Inspection of Two Barcodes
- Compact Safety Control
- Safeguarding Small Access Points
- Semiconductor Process Tool Illumination
- Adhesive Detection on PCB Assembly
- Wafer Center Detection with DF-G2
- Great Detail Inspection for Mobile Electronic Devices
- Error Proofing for IC Chips loaded into Pocket Tape
- Presence and Orientation of IC Chips Seated in Nests
- Detection of Hard Disks
- Multiproduct Light-Guided Assembly Station
- LED Status Indication During Semiconductor Manufacturing
- Safeguarding Small Access Points
- Success Stories