Track and Trace in Meat Production with RFID
Turck’s BL ident HF RFID system is robust and fast enough to track and trace the meat production in a Chinese slaughterhouse
The Chinese administration therefore decided to establish the supervision and tracking of meat production in China. It supervises the whole process from breeding, slaughtering, processing, distribution to shops, and enables the origin of the meat product to be traced so as to establish a food safety pre-alarm mechanism.
Customer requirements
As every piece of pork is hung on the same hook during the entire process it made sense to fit an RFID tag on the hook. This RFID tag takes over the information from the electronic earring of the pig’s when they arrive at the slaughterhouse.
Several read/write heads are installed beside the production line, which can acquire the information of every piece of pork along it. If quality issues are found already at the initial examination in the slaughterhouse, the relevant information is recorded in the RFID tag attached to the hook; and that piece of pork will also be diverted to a special storage zone to prevent any further processing.
The read/write heads read the data from the tag to track production in real time. At the final packaging stage, the pork information is transferred from the tag to a database and linked with a tag on the packaging.
Large ranges and high speeds
The key requirement when selecting the BL ident RFID system from Turck was its ability to read and write eight bytes of data on the fly, i.e. within the usual conveying speed. The eight connected read/write heads, other analog or digital signals can be connected to each BL67 gateway, acting as an RFID interface. If additional control points are required, both RFID modules as well as standard I/O modules can be added. This considerably keeps the costs per node to a minimum. The large range of the Turck read/write heads protects tags and read/write heads from mechanical damage.
LF and UHF solutions unsuitable
Alternative frequency bands such as LF and UHF RFID solutions were not suitable for the application.
Turcks RFID solution as HF frequency-band is perfectly suitable for the application, because there is no interference with other devices. Turck also developed the TW-R10 tag which can be embedded in the metal of the meat hook and thus be provided with reliable protection from damage.
Turck tags can store 146 bytes. Thus all the necessary information can be saved on the tag, which increases safety in the event of a database error. Turck’s HF system can detect the tags completely so that production is not slowed down through the use of RFID.
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- Motor Control with Condition Monitoring
- IP67 Hybrid Module Processes Safety Signals
- Decentralized monitoring of cooling stations
- Roboterschweißzellen mit Ethernet vernetzt
- Monitoring the cooling circuit on welding clamps
- Flow monitoring in drum washers
- Sheet Metal Thickness Measurement
- Condition Monitoring of Motors
- Cloud-based level monitoring
- Press Shop – Tool Identification
- Body Shop – Welding Nut Detection
- Paint Shop – Skid Identification
- Final Assembly – Robot Assembly
- Tier 1 – Bumper Identification
- Powertrain – Contactless Verification
- Body Detection in Automobile Production
- Area Guarding for Robotic Cells
- Item-level Detection with UHF RFID
- Supply of cooling lubricant in machine tools
- Controlling hydraulic pressure in pressing plants
- Measuring process pressure on scissor lifts
- Inspection of Tips on a Welder
- Manual Feeding in Weld Cell
- Detecting Black Parts on Black Door Panel
- Moonroof Clear Glass Detection
- Long-Range Inspection in Automotive Assembly
- Rubber Washer Detection on Engine Block
- Engine Block Part-In-Place Detection
- Electric Vehicle Detection in Charging Station
- Vehicle Detection in a Self-Serve Car Wash
- SUCCESS STORIES
- Decentralized Safety Technology for Modular Production
- Modular Conveyor System
- RFID and I/O Modules for Safe Tool Changes
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- IO-Link Wired Silencer Production
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- Bumper Production with Identification
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- Tool Identification
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- RFID in the Body Shop
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- Ex Isolation in Modular Process Plants
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- Remote Signal I/O
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- Easy Connection of Field Devices
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- Signal Separation with Interface Technology in the Control Cabinet
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- Planning and Assembly of System Solutions
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- Zone 2 and 22 RFID
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- Fast conversion in restricted space
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- Track and Trace in Meat Production with RFID
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- In-Line Bottle Accumulation on Single Filer
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- Container Check
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- Fast Tag Detection at Warehouse Gates
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- Detection of Transport Containers
- Level Detection in Vessels
- Identification of Cryovessels
- Identification of Mobile Containers with Handheld Devices
- Identification of Food Containers
- Tier 1 – Bumper Identification
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- Success Stories
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- Decentralized Control Modules in Coldstore
- Speed Control via Radar Sensor QT50
- IP67 Power Supplies for Conveyors
- Modular Conveyor System
- RFID Solution for Warehouse
- RFID Guides AGV in Suspension Production
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- Mobile Equipment
- Loading Dock Occupancy Monitoring
- Automatic Slope Compensation
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- Vehicle at Loading Dock
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- Success Stories
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- Speed Control via Radar Sensor QT50
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- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
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- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Predictive Maintenance of Machine Parts at Port-Based Coal Conveying Facility
- Angle Sensor Detects Platform Lift
- Oil and Gas
- Packaging
- Decentralized RFID Package Verification
- Identification of Printing Color Cartridges
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- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
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- Box Insert Detection
- Level Detection in Vessels
- Carton Dimensioning
- Detection of Transport Containers
- Success Stories
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- Correct Label Verification
- Detecting Different Size Packages on a Conveyor
- High-Speed 2D Barcode Inspection
- Multicolored Reflective Package Detection
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- Pharma
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- Automate Modular Skids
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- Ex Isolation in Modular Process Plants
- Control of Valve Interfaces
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
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- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- Liquid Level Monitoring In A Large Tank
- Identification of Cryovessels
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
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- Counting Integrated Circuits
- Inspection of Two Barcodes
- Compact Safety Control
- Safeguarding Small Access Points
- Semiconductor Process Tool Illumination
- Adhesive Detection on PCB Assembly
- Wafer Center Detection with DF-G2
- Great Detail Inspection for Mobile Electronic Devices
- Error Proofing for IC Chips loaded into Pocket Tape
- Presence and Orientation of IC Chips Seated in Nests
- Detection of Hard Disks
- Multiproduct Light-Guided Assembly Station
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- Safeguarding Small Access Points
- Success Stories